Laying carpet and pad may seem like a simple thing, but executed accurately, it can save you time and money, make your staff comfortable and improve the appearance of your booth immensely.
At this show we did several things:
- Notched the pad for the cables so that the carpet on top laid flat
- Measured from one lead corner
- Covered our finished work with visqueen
The guys started by taping off the lines of the 20x30 space with double-stick tape. This defines the edges of the booth and will eventually hold the carpet in place.
Next, the pad is rolled out. Usually, the pad is rolled in the opposite direction that the carpet is rolled. Since we have 4 rolls of 5 x 30-foot pad, we choose to roll the length of the booth to minimize seems. Once the pad is down, we notch it to accommodate the large electrical cords that will beneath the booth. Here in Chicago, the electrical power and internet/phone come from floor boxes, two of which are within the perimeter of the space. The large flat supply cords and round extensions are cut around and taped to the floor. The pad is taped together, but not to the floor, except in a few key places with gaff/duct tape to keep the edges from sliding.
Next comes the carpet. The two 10x30-foot rolls are started from the same end, lining up from the same corner as the pad to ensure uniformity. The guys are careful to match the nap and cut edges to make sure the seem that runs down the center match so that the line is unnoticeable. They kick the carpet until it matches and peel the top of the tape to afix it to the floor. Stories of floors too cold to allow tape to stick are traded.
Lastly, the visqueen is rolled over the top and taped in place at the far edges, outside the perimeter of the booth.
Now we're ready to start setting structure on top.
Lesson learned: roll each carpet roll in the same direction and try to roll pad the opposite direction. Notch for cables to have a flat appearance.